Start
Date and Time |
What was worked
on |
Stop Date and
Time |
Total Time |
Running Time |
|
|
|
760:00:00 |
|
5/10/2002
18:30 |
Set
up all new tools, cut and drilled gusset block clamps. Tapped them and put in bolts. Made 62 Clamps |
5/10/2002 22:30 |
04:00 |
4:00 |
5/11/2002
10:45 |
Clean
up shop |
5/11/2002
11:20 |
00:35 |
4:35 |
5/11/2002
12:15 |
Clean
up shop |
5/11/2002
13:50 |
01:35 |
6:10 |
5/11/2002
13:50 |
Inventory
of Spruce order from Wicks |
5/11/2002
14:35 |
00:45 |
6:55 |
5/11/2002
14:35 |
Work
Bench Upgrade |
5/11/2002 15:45 |
01:10 |
8:05 |
1/0/1900
14:35 |
Layout
plans on bench |
1/0/1900 15:45 |
01:10 |
9:15 |
5/11/2002
16:45 |
Start
cutting spruce for fuselage sides; start framing fuselage side 1 |
5/12/2002
3:30 |
10:45 |
20:00 |
5/12/2002
14:00 |
Framing
Fuselage Side 1 |
5/12/2002
17:30 |
03:30 |
23:30 |
5/17/2002
20:15 |
Framing
Fuselage Side 1 |
5/17/2002
22:15 |
02:00 |
25:30 |
5/18/2002
20:15 |
Outline
framed fuselage on bench and prepped for epoxy |
5/18/2002
22:15 |
02:00 |
27:30 |
5/18/2002
13:10 |
Mixed
one oz of epoxy and glued stations A,B, C and D |
5/18/2002 14:15 |
01:05 |
28:35 |
5/18/2002
14:50 |
Prepped
next section for epoxy |
5/18/2002 15:00 |
00:10 |
28:45 |
5/18/2002
15:00 |
1/4
Oz epoxy to glue stations E, F and G (side 1) |
5/18/2002
15:40 |
00:40 |
29:25 |
5/18/2002
15:40 |
Prepped
next section for epoxy |
5/18/2002
16:10 |
00:30 |
29:55 |
5/18/2002
16:10 |
1
Oz epoxy to glue stations H, I, J, K, L, M, N |
5/18/2002
17:10 |
01:00 |
30:55 |
5/27/2002
13:10 |
Prepped
Fuselage Side 2 |
5/27/2002
14:10 |
01:00 |
31:55 |
5/27/2002
18:00 |
Prepped
Fuselage Side 2 |
5/27/2002 20:15 |
02:15 |
34:10 |
5/31/2002
22:05 |
Prepped
Fuselage Side 2 |
5/31/2002
22:35 |
00:30 |
34:40 |
6/3/2002
18:10 |
Final
prep for side 2 for epoxy |
6/3/2002
18:30 |
00:20 |
35:00 |
6/3/2002
20:55 |
Epoxy
side 2 |
6/3/2002
23:35 |
02:40 |
37:40 |
6/4/2002
19:40 |
Removed
side 2, gusset blocks and sanded down table |
6/4/2002
20:30 |
00:50 |
38:30 |
6/9/2002
12:10 |
Clean
up shop |
6/9/2002
12:50 |
00:40 |
39:10 |
6/9/2002
12:55 |
Sand
Fuselage side 1 |
6/9/2002
13:55 |
01:00 |
40:10 |
6/9/2002
14:00 |
Sand
Fuselage side 2 |
6/9/2002
15:10 |
01:10 |
41:20 |
6/9/2002
15:10 |
Prep
for plywood |
6/9/2002
15:55 |
00:45 |
42:05 |
6/9/2002
16:05 |
Put
plywood on frame sides |
6/9/2002
20:30 |
04:25 |
46:30 |
6/9/2002
19:30 |
Pull
Staples out of plywood Side 1 |
6/9/2002
20:25 |
00:55 |
47:25 |
7/13/2002
17:05 |
Prepare
and laminate center spar caps |
7/13/2002
18:20 |
01:15 |
48:40 |
7/14/2002
17:00 |
Prepare
and laminate center spar caps |
7/14/2002
17:25 |
00:25 |
49:05 |
7/16/2002
22:40 |
Prepare
and laminate outer spar caps |
7/16/2002
23:10 |
00:30 |
49:35 |
7/20/2002
16:45 |
Prepare
and laminate outer spar caps |
7/20/2002
17:10 |
00:25 |
50:00 |
7/20/2002
19:00 |
Pull
Staples out of plywood Side 2 |
7/20/2002 19:30 |
00:30 |
50:30 |
7/21/2002
15:00 |
Prepare
and laminate outer spar caps |
7/21/2002
15:25 |
00:25 |
50:55 |
7/21/2002
15:55 |
Trim
plywood on sides |
7/21/2002
19:35 |
03:40 |
54:35 |
7/22/2002
17:15 |
Prepare
and laminate outer spar caps |
7/22/2002 18:00 |
00:45 |
55:20 |
7/27/2002
17:00 |
Dimension
Spar caps |
7/27/2002
17:20 |
00:20 |
55:40 |
7/27/2002
17:20 |
Dimension
vertical tail post |
7/27/2002
20:20 |
03:00 |
58:40 |
10/26/2002
20:15 |
Prepare
fuselage sides |
10/26/2002
20:30 |
00:15 |
58:55 |
10/26/2002
21:45 |
Fuselage
and Wing plywood saddle gussets installed |
10/26/2002
23:45 |
02:00 |
60:55 |
10/27/2002
11:45 |
Saddle
gussets |
10/27/2002
12:30 |
00:45 |
61:40 |
10/28/2002
21:15 |
Trim
ends of fuselage for vertical tail post |
10/28/2002
22:00 |
00:45 |
62:25 |
11/3/2002
23:29 |
Set
up jig to set up fuselage on table |
11/3/2002
23:59 |
00:30 |
62:55 |
11/9/2002
22:29 |
Laminate
1/4" plywood to tail post |
11/9/2002
23:59 |
01:30 |
64:25 |
11/10/2002
0:01 |
Frame
fuselage on table |
11/10/2002
1:46 |
01:45 |
66:10 |
11/10/2002
10:00 |
Prepare
Jig and clean workshop |
11/10/2002
12:30 |
02:30 |
68:40 |
11/10/2002
15:30 |
Prepare
Jig and clean workshop |
11/10/2002
19:00 |
03:30 |
72:10 |
11/10/2002
21:00 |
Prepare
rear tail post and clean workshop |
11/11/2002
2:45 |
05:45 |
77:55 |
11/11/2002
8:30 |
Fix
broken longeron |
11/11/2002 12:00 |
03:30 |
81:25 |
11/11/2002
19:00 |
Dimension
Spar caps |
11/11/2002
19:15 |
00:15 |
81:40 |
11/11/2002
21:50 |
Dimension
Spar caps |
11/11/2002 22:30 |
00:40 |
82:20 |
11/16/2002
13:00 |
Frame
fuselage on table |
11/16/2002
16:00 |
03:00 |
85:20 |
11/16/2002
16:00 |
Fix
broken longeron |
11/16/2002
18:30 |
02:30 |
87:50 |
11/17/2002
11:50 |
Frame
fuselage on table |
11/17/2002
12:20 |
00:30 |
88:20 |
11/19/2002
23:30 |
Frame
fuselage on table / Pull ends of fuselage together |
11/20/2002
1:00 |
01:30 |
89:50 |
11/21/2002
21:30 |
Lower
engine mount rail and compression brace; cut spruce for boat and epoxy in
place |
11/21/2002
23:30 |
02:00 |
91:50 |
11/22/2002
22:00 |
Cut
spruce for boat bottom (B) |
11/22/2002 22:30 |
00:30 |
92:20 |
11/22/2002
23:25 |
Cut
spruce for boat bottom (C,E,F,H,I,J) |
11/23/2002
0:50 |
01:25 |
93:45 |
11/23/2002
10:30 |
Tape
cross members for epoxy and epoxy |
11/23/2002
12:50 |
02:20 |
96:05 |
11/23/2002
22:15 |
Remove
tape from previous step |
11/24/2002 1:30 |
03:15 |
99:20 |
11/24/2002
21:05 |
Make
gussets for bottom of boat and epoxy in place |
11/25/2002
2:45 |
05:40 |
105:00 |
11/25/2002
21:25 |
Prep
bottom for plywood |
11/25/2002
23:10 |
01:45 |
106:45 |
11/25/2002
23:55 |
Finish
prep and scarf plywood for bottom of boat |
11/26/2002
2:55 |
03:00 |
109:45 |
11/26/2002
22:30 |
Cut
plywood for bottom of boat to size, fit and epoxy tail post to boat |
11/27/2002 2:15 |
03:45 |
113:30 |
11/27/2002
15:50 |
Sand
Tail post |
11/27/2002
16:05 |
00:15 |
113:45 |
11/27/2002
22:15 |
Epoxy
bottom skin (plywood) to boat--Helped by Kevin and Dad |
11/28/2002
0:30 |
02:15 |
116:00 |
11/28/2002
15:30 |
Thanksgiving
day--removed staples from bottom of boat |
11/28/2002
16:00 |
00:30 |
116:30 |
11/28/2002
19:30 |
Trimmed
bottom skin to match sides of boat |
11/28/2002
20:00 |
00:30 |
117:00 |
11/28/2002
20:30 |
Sand
sides and bottom of boat |
11/28/2002
22:10 |
01:40 |
118:40 |
11/28/2002
22:30 |
Epoxy
voids in plywood (bottom of boat to bottom from of fuselage) |
11/28/2002
23:50 |
01:20 |
120:00 |
11/29/2002
13:35 |
Remove
staples, clean up epoxy cups and sand |
11/29/2002
14:00 |
00:25 |
120:25 |
11/29/2002
20:15 |
Prepare
to remove boat from table and flip rightside up |
11/29/2002
22:00 |
01:45 |
122:10 |
11/29/2002
22:35 |
Prepare
and epoxy upper ?? ?? And aux top longerons |
11/30/2002
1:00 |
02:25 |
124:35 |
11/30/2002
12:45 |
Remove
clamps and start firewall pieces and prep |
11/30/2002 15:00 |
02:15 |
126:50 |
11/30/2002
15:40 |
Prepare
rear stringers (cross braces) |
11/30/2002
17:00 |
01:20 |
128:10 |
11/30/2002
19:55 |
Make
more gussets |
11/30/2002 21:00 |
01:05 |
129:15 |
11/30/2002
22:00 |
Make
more gussets |
11/30/2002
22:50 |
00:50 |
130:05 |
11/30/2002
23:00 |
Make
more gussets and epoxy (J, K, L, M, N) |
12/1/2002
1:15 |
02:15 |
132:20 |
12/1/2002
23:40 |
Remove
clamps and epoxy station I |
12/2/2002
0:50 |
01:10 |
133:30 |
12/2/2002
22:30 |
Fit
and epoxy upper engine mount doubler |
12/3/2002 0:00 |
01:30 |
135:00 |
12/3/2002
22:20 |
Braces
for plywood brace for firewall (fit and epoxy) |
12/4/2002 0:00 |
01:40 |
136:40 |
12/4/2002
22:30 |
Side
plywood firewall brace (2.5 mil birch) cut / fit / brace |
12/5/2002
0:15 |
01:45 |
138:25 |
12/5/2002
23:25 |
Draw
firewall in Auto cad |
12/6/2002
2:45 |
03:20 |
141:45 |
12/6/2002
22:15 |
Firewall
plywood shelf (bottom of top shelf) |
12/7/2002 0:45 |
02:30 |
144:15 |
12/7/2002
16:35 |
Firewall
under plywood shelf braces |
12/7/2002
17:55 |
01:20 |
145:35 |
3/1/2003
16:30 |
Sanding
front of firewall level |
3/1/2003
17:30 |
01:00 |
146:35 |
3/6/2003
21:30 |
Odds
and ends (sanding of excess epoxy on fuse) (scratching head to prepare for
spar build) |
3/6/2003
23:00 |
01:30 |
148:05 |
3/7/2003
20:45 |
Center
Front Spars |
3/8/2003
0:15 |
03:30 |
151:35 |
3/8/2003
13:00 |
Front
center spar cleanup and start rear center spar |
3/8/2003
15:05 |
02:05 |
153:40 |
3/8/2003
22:00 |
Scarf
and cut plywood for center spar and epoxy to Rear center spar |
3/9/2003
0:05 |
02:05 |
155:45 |
3/9/2003
12:45 |
Remove
rear spar from jig and sheet side 1 of front center spar |
3/9/2003
14:25 |
01:40 |
157:25 |
3/11/2003
15:00 |
Paint
insides of both center spars |
3/11/2003 15:45 |
00:45 |
158:10 |
3/11/2003
22:10 |
Tail
wheel filler block |
3/11/2003
23:00 |
00:50 |
159:00 |
3/11/2003
23:10 |
Second
coat of spar varnish to both center spars |
3/11/2003
23:40 |
00:30 |
159:30 |
3/12/2003
13:00 |
Firewall
parts |
3/12/2003
14:40 |
01:40 |
161:10 |
3/12/2003
20:50 |
Plywood
spar skins and epoxy center front spar |
3/12/2003
23:00 |
02:10 |
163:20 |
3/13/2003
13:20 |
Epoxy
rear center spar side two plywood web |
3/13/2003
15:10 |
01:50 |
165:10 |
3/13/2003
17:25 |
Cut
out spar slots for front center spar on fuselage |
3/13/2003
18:50 |
01:25 |
166:35 |
3/13/2003
21:00 |
Fit
Center Spar in fuselage |
3/13/2003
22:25 |
01:25 |
168:00 |
3/13/2003
23:15 |
Cut
wing templates |
3/14/2003
2:40 |
03:25 |
171:25 |
3/14/2003
11:15 |
Airfoil
templates and sand front center spar to airfoil shape |
3/14/2003
16:45 |
05:30 |
176:55 |
3/14/2003
19:50 |
Airfoil
templates |
3/14/2003
23:00 |
03:10 |
180:05 |
3/15/2003
0:20 |
Airfoil
templates and level fuselage |
3/15/2003 1:30 |
01:10 |
181:15 |
3/31/2003
23:00 |
Aileron
Bellcrank fabrication |
4/1/2003
1:20 |
02:20 |
183:35 |
4/1/2003
21:15 |
Bellcrank
parts |
4/2/2003
0:40 |
03:25 |
187:00 |
4/5/2003
15:30 |
Anodize
parts (scrap parts to test colors and process) |
4/5/2003 23:15 |
07:45 |
194:45 |
4/7/2003
22:15 |
Polish
aileron parts |
4/7/2003
23:00 |
00:45 |
195:30 |
4/9/2003
22:00 |
Cut
parts out of 2.5" X 4" aluminum angle |
4/9/2003
23:40 |
01:40 |
197:10 |
4/10/2003
21:15 |
Aileron
Parts |
4/10/2003
23:00 |
01:45 |
198:55 |
4/13/2003
17:20 |
Control
Stick Parts |
4/13/2003 18:00 |
00:40 |
199:35 |
4/15/2003
21:40 |
Control
Stick Parts |
4/15/2003
23:10 |
01:30 |
201:05 |
4/18/2003
13:00 |
Aileron
parts (anodize and assemble bellcrank parts) |
4/19/2003
1:00 |
12:00 |
213:05 |
4/19/2003
14:00 |
Anodize
metal parts (elevator/control stick brackets) |
4/20/2003
4:45 |
14:45 |
227:50 |
4/20/2003
16:00 |
Rebuild
big table and clean garage |
4/21/2003 0:00 |
08:00 |
235:50 |
5/20/2003
21:15 |
Practice
Glass layups |
5/20/2003
23:30 |
02:15 |
238:05 |
5/27/2003
21:15 |
Practice
Glass layups |
5/27/2003 22:30 |
01:15 |
239:20 |
5/28/2003
17:50 |
Practice
Glass layups |
5/28/2003
18:10 |
00:20 |
239:40 |
5/28/2003
21:30 |
Practice
Glass layups |
5/28/2003
23:55 |
02:25 |
242:05 |
5/29/2003
20:15 |
Practice
Glass layups |
5/29/2003
21:30 |
01:15 |
243:20 |
8/16/2003
22:15 |
Tail
wheel spring layup |
8/16/2003
23:55 |
01:40 |
245:00 |
8/17/2003
17:00 |
Cut
carbon rod for tailwheel spring |
8/17/2003 17:15 |
00:15 |
245:15 |
8/17/2003
22:00 |
Tail
wheel spring layup |
8/17/2003
23:10 |
01:10 |
246:25 |
8/18/2003
21:30 |
Tail
wheel spring layup |
8/18/2003
22:05 |
00:35 |
247:00 |
8/19/2003
22:00 |
Tail
wheel spring layup |
8/19/2003
22:40 |
00:40 |
247:40 |
9/13/2003
20:45 |
Put
tubes into tires and mount on rims |
9/13/2003
21:15 |
00:30 |
248:10 |
9/13/2003
22:00 |
tail
wheel bracket #1 |
9/14/2003
0:40 |
02:40 |
250:50 |
9/14/2003
14:00 |
tail
wheel bracket #1 |
9/14/2003
15:10 |
01:10 |
252:00 |
12/24/2003
21:00 |
Sand
landing gear legs |
12/24/2003
21:30 |
00:30 |
252:30 |
12/26/2003
17:30 |
Sand
landing gear legs |
12/26/2003
17:50 |
00:20 |
252:50 |
12/26/2003
18:30 |
Prep
to epoxy glass to legs |
12/26/2003
19:00 |
00:30 |
253:20 |
12/26/2003
19:00 |
Leg
1 epoxy glass to leg |
12/26/2003
20:00 |
01:00 |
254:20 |
12/27/2003
15:00 |
Prep
and epoxy glass to leg 1 |
12/27/2003 16:30 |
01:30 |
255:50 |
12/27/2003
20:45 |
Mark
and drill left gear bracket |
12/27/2003
21:15 |
00:30 |
256:20 |
12/28/2003
15:00 |
brake
tubes glassed to both legs |
12/28/2003
17:00 |
02:00 |
258:20 |
12/28/2003
18:30 |
Drill
right gear bracket |
12/28/2003
19:00 |
00:30 |
258:50 |
12/28/2003
19:30 |
Drill
axle casting holes 2 of 8 |
12/28/2003 21:45 |
02:15 |
261:05 |
12/29/2003
14:00 |
Drill
axle casting holes 6 of 8 and 8 of 8 on second leg |
12/29/2003
17:30 |
03:30 |
264:35 |
1/10/2004
16:00 |
Drill
holes in casthing for legs and clean garage |
1/10/2004
19:00 |
03:00 |
267:35 |
1/10/2004
21:00 |
Alignment
of legs |
1/10/2004
21:30 |
00:30 |
268:05 |
1/10/2004
22:15 |
Alignment
of legs and drill lower legs for axle casting |
1/10/2004
23:25 |
01:10 |
269:15 |
1/11/2004
14:45 |
Finish
drilling all leg parts |
1/11/2004
17:00 |
02:15 |
271:30 |
1/11/2004
21:55 |
Drill
WAF #1 |
1/11/2004
23:55 |
02:00 |
273:30 |
1/12/2004
0:45 |
Drill
WAF #2 |
1/12/2004
1:40 |
00:55 |
274:25 |
1/17/2004
16:00 |
Drill
WAF # 3&4 on main center spar |
1/17/2004
17:00 |
01:00 |
275:25 |
1/17/2004
17:00 |
Cut
lightning holes in large rib templates |
1/17/2004 19:30 |
02:30 |
277:55 |
1/17/2004
19:30 |
Fit
ribs to spars -- need to work on spars more |
1/17/2004
20:00 |
00:30 |
278:25 |
1/18/2004
16:10 |
Sand
front spar for ribs; put fuse on table and start repare of failed joints |
1/18/2004
17:20 |
01:10 |
279:35 |
1/19/2004
12:35 |
Prepped
two failed joints (tailpost) and cleaned up some others of excess epoxy |
1/19/2004 14:15 |
01:40 |
281:15 |
1/19/2004
19:25 |
Prep
and varnish inside of belly plywood |
1/19/2004
20:50 |
01:25 |
282:40 |
1/23/2004
21:30 |
Sand
excess epoxy (epoxy boogers) |
1/23/2004
22:20 |
00:50 |
283:30 |
1/23/2004
22:55 |
Sand
excess epoxy; level fuse fro main spar insertion |
1/24/2004
0:55 |
02:00 |
285:30 |
1/25/2004
14:40 |
Fix
water level / finish leveling fuse and main spar |
1/25/2004
15:20 |
00:40 |
286:10 |
5/17/2004
19:00 |
Epoxy
rear face of front spar to fuse |
5/17/2004
21:30 |
02:30 |
288:40 |
5/18/2004
21:40 |
Epoxy
front face (outside of fuse) of spar to fuse; epoxy tailpost |
5/18/2004
23:00 |
01:20 |
290:00 |
5/26/2004
17:10 |
Cut
and laminate tailwheel block & wing spar reinforcers |
5/26/2004
17:50 |
00:40 |
290:40 |
5/26/2004
21:55 |
Cut,
trim, fit and epoxy instrument pannel brace and seat brace |
5/26/2004
23:55 |
02:00 |
292:40 |
5/28/2004
15:05 |
Sand
glue joints on cross members; mark location for rear spar |
5/28/2004
15:35 |
00:30 |
293:10 |
5/28/2004
18:22 |
Sanded
spar block; started holes for rear spar |
5/28/2004
18:52 |
00:30 |
293:40 |
5/28/2004
20:00 |
Finished
holes for rear spar; prep spar for airfoil shape |
5/28/2004
23:00 |
03:00 |
296:40 |
5/29/2004
18:20 |
Sand
rear spar to airfoil shape |
5/29/2004
19:20 |
01:00 |
297:40 |
5/29/2004
19:25 |
Drill
3/8" bolt for tailwheel bearing |
5/29/2004 21:45 |
02:20 |
300:00 |
5/29/2004
22:10 |
Finished
drilling (had to get new drills); epoxy tailwheel block on |
5/29/2004
23:55 |
01:45 |
301:45 |
5/30/2004
16:15 |
Hone
out bolt for tailwheel bearing |
5/30/2004
17:10 |
00:55 |
302:40 |
5/30/2004
21:25 |
Mount
tail spring (temporarily) |
5/30/2004
23:25 |
02:00 |
304:40 |
5/31/2004
18:40 |
First
attempt at welding (tailwheel bracket) |
5/31/2004 20:15 |
01:35 |
306:15 |
5/31/2004
21:10 |
More
welding and clean shop |
5/31/2004
21:30 |
00:20 |
306:35 |
6/5/2004
17:45 |
Finish
airfoil shape on rear spar; drill for 2 WAFs |
6/5/2004
20:25 |
02:40 |
309:15 |
6/5/2004
21:45 |
Drilled
2 WAFs and fit one of the bell cranks |
6/5/2004
23:45 |
02:00 |
311:15 |
6/6/2004
14:10 |
2d
Bell Crank |
6/6/2004
15:30 |
01:20 |
312:35 |
6/6/2004
17:10 |
Rough
cut aileron bell crank brackets |
6/6/2004
17:30 |
00:20 |
312:55 |
6/6/2004
21:40 |
Smooth
& start to polish bell crank parts |
6/6/2004
23:50 |
02:10 |
315:05 |
7/9/2004
18:15 |
Polish
Bell crank parts |
7/9/2004
19:00 |
00:45 |
315:50 |
7/9/2004
22:00 |
Polish
Bell crank parts |
7/9/2004
22:15 |
00:15 |
316:05 |
7/10/2004
12:50 |
Welding
practice |
7/10/2004
14:50 |
02:00 |
318:05 |
10/11/2004
19:30 |
Check
level; prep rib templates to epoxy rear spar |
10/11/2004 20:15 |
00:45 |
318:50 |
10/13/2004
17:00 |
Layout
tailwheel bracket |
10/13/2004
17:45 |
00:45 |
319:35 |
10/13/2004
20:15 |
Cut
AL for tailwheel bracket--ready for polish |
10/13/2004
23:00 |
02:45 |
322:20 |
10/14/2004
12:15 |
Tailwheel
bracket (layout and drill three holes) |
10/14/2004
12:55 |
00:40 |
323:00 |
10/14/2004
20:45 |
Tailwheel
bracket (layout and drill two holes) |
10/14/2004 21:00 |
00:15 |
323:15 |
10/14/2004
21:40 |
Tailwheel
bracket (layout and drill final holes) |
10/14/2004
22:10 |
00:30 |
323:45 |
10/16/2004
15:00 |
Prep,
set and expoy rear spar |
10/16/2004 16:30 |
01:30 |
325:15 |
10/16/2004
19:45 |
Polish
tail wheel bracket |
10/16/2004 21:45 |
02:00 |
327:15 |
10/17/2004
11:15 |
Prep
tail wheel bracket for anodizing |
10/17/2004
12:30 |
01:15 |
328:30 |
10/17/2004
13:10 |
Anodize
two pieces of bell crank bracket |
10/17/2004
16:10 |
03:00 |
331:30 |
10/17/2004
20:00 |
Put
next three parts in acid bath; finish polishing first two pieces |
10/17/2004 21:00 |
01:00 |
332:30 |
10/17/2004
21:59 |
Finish
tailwheel assembly; finish anodizing bell crank brackets |
10/17/2004
23:59 |
02:00 |
334:30 |
10/18/2004
17:30 |
Put
gear on (temporarily) and let her sit on her own three feet for first time |
10/18/2004
20:30 |
03:00 |
337:30 |
10/22/2004
18:30 |
Create
second set of front spar reinforcement blocks |
10/22/2004
18:50 |
00:20 |
337:50 |
10/22/2004
18:50 |
Flox
tailwheel spring to fix camber issue |
10/22/2004
19:40 |
00:50 |
338:40 |
10/23/2004
13:50 |
Tailwheel
spring |
10/23/2004
17:10 |
03:20 |
342:00 |
10/23/2004
17:15 |
Right
front spar reinforcment wedges installed |
10/23/2004 18:45 |
01:30 |
343:30 |
10/24/2004
15:45 |
Right
rear bottom spar braces |
10/24/2004
16:45 |
01:00 |
344:30 |
10/24/2004
22:25 |
Right
rear top spar braces |
10/24/2004 23:15 |
00:50 |
345:20 |
10/25/2004
16:50 |
Left
front and rear, top and bottom rear spar braces |
10/25/2004
18:50 |
02:00 |
347:20 |
10/25/2004
20:15 |
Tapering
station N for elevator spar braces |
10/25/2004 21:45 |
01:30 |
348:50 |
10/26/2004
19:50 |
1st
attempt at bearing blocks for rudder peddels |
10/26/2004
21:20 |
01:30 |
350:20 |
10/27/2004
22:35 |
2d
attempt (final) at bearing blocks for rudder peddels |
10/27/2004
23:50 |
01:15 |
351:35 |
10/28/2004
21:40 |
Set
up epoxy pumps for West system epoxy; reinforce firewall members |
10/28/2004 23:15 |
01:35 |
353:10 |
10/30/2004
20:25 |
Fix
break in fuse (because ply web is not installed); cut 4130 for rudder pedel |
10/30/2004
23:55 |
03:30 |
356:40 |
10/31/2004
0:05 |
Cut
4130 tubing for second rudder pedel and weld both |
10/31/2004
2:05 |
02:00 |
358:40 |
10/31/2004
12:30 |
Taper
tailpost and re-atatch to fuse |
10/31/2004 15:00 |
02:30 |
361:10 |
10/31/2004
15:50 |
Dress
and re-weld rudder pedels; install spruce reinforcment for rudder pedels |
10/31/2004
21:10 |
05:20 |
366:30 |
11/1/2004
17:35 |
Drill
rudder pedel bearing blocks and fuse to match; put foam between (for under
1/4" floor plywood) |
11/1/2004
20:00 |
02:25 |
368:55 |
11/1/2004
21:35 |
cut
and epoxy 1/4" plywood floor from firewall to station B |
11/1/2004
23:55 |
02:20 |
371:15 |
11/5/2004
11:00 |
Foam
B-C and C-D and pour liquid foam in joint |
11/5/2004
11:50 |
00:50 |
372:05 |
11/5/2004
14:40 |
Reglue
B-C (don’t use spray adheasive) |
11/5/2004
14:55 |
00:15 |
372:20 |
11/5/2004
19:35 |
Sand
B-C, remove C-D, glue right rear ply side gusset |
11/5/2004
21:25 |
01:50 |
374:10 |
11/6/2004
12:15 |
Trim
ply side and foam last three bays |
11/6/2004
14:45 |
02:30 |
376:40 |
11/8/2004
16:20 |
Sand
foam last three bays and weigh (104lbs) |
11/8/2004
17:05 |
00:45 |
377:25 |
11/14/2004
16:00 |
14
Carbon Fiber gussets |
11/14/2004
17:10 |
01:10 |
378:35 |
11/21/2004
13:55 |
Epoxy
& Fiberglass first lay up on plane (foam in last three bays) |
11/21/2004
16:10 |
02:15 |
380:50 |
11/30/2004
21:45 |
Tear
Down Corvair Block! |
12/1/2004 0:45 |
03:00 |
383:50 |
12/2/2004
22:00 |
Clean
1 head and polished 2 pushrod tubes |
12/2/2004
23:55 |
01:55 |
385:45 |
12/4/2004
20:10 |
Finish
cleaning all 12 pushrod tubes |
12/5/2004
0:25 |
04:15 |
390:00 |
12/5/2004
13:25 |
Paint
pushrod tubes |
12/5/2004
14:30 |
01:05 |
391:05 |
12/5/2004
20:15 |
Dissasemble
block (remove pistons and open case)--Found Broken Crank! |
12/5/2004 23:15 |
03:00 |
394:05 |
12/13/2004
21:20 |
Clean
Oil and Distributor end of engine |
12/13/2004
23:40 |
02:20 |
396:25 |
12/16/2004
21:45 |
Remove
burrs and flashing |
12/16/2004
23:20 |
01:35 |
398:00 |
12/18/2004
19:00 |
Remove
valves from both heads |
12/18/2004
21:20 |
02:20 |
400:20 |
2/13/2005
14:10 |
Repaint
pushrod tubes, pull head studs out of old block (the one with the broken
crank) |
2/16/2005
16:25 |
02:15 |
474:35 |
2/13/2005
22:05 |
Finish
pushrod tubes: polish pushrods and clean head studs |
2/14/2005 0:00 |
01:55 |
476:30 |
2/14/2005
15:55 |
Removed
6 pistons from connecting rods |
2/14/2005
16:50 |
00:55 |
477:25 |
2/14/2005
17:10 |
Removed
6 pistons from connecting rods (2d set) |
2/14/2005
17:45 |
00:35 |
478:00 |
2/14/2005
18:10 |
Clean
2 sets of connecting rods |
2/14/2005 19:30 |
01:20 |
479:20 |
2/14/2005
21:00 |
Clean
and paint 7 head studs and work on oil housing (removed fuel pump boss) |
2/14/2005
22:20 |
01:20 |
480:40 |
2/15/2005
16:15 |
Mask
and paint 5 head studs on case half 1 |
2/15/2005
16:45 |
00:30 |
481:10 |
2/15/2005
19:45 |
Finish
grinding slag off both case halves |
2/15/2005
22:15 |
02:30 |
483:40 |
2/16/2005
21:10 |
Rough
cut front cover from bell housing |
2/16/2005
23:10 |
02:00 |
485:40 |
2/17/2005
21:50 |
Clean
and detail both case halves |
2/18/2005
0:50 |
03:00 |
488:40 |
2/18/2005
13:30 |
Thread
holes, use die on head bolts, clean and paint oil cooler bracket and shape
front cover |
2/18/2005
19:00 |
05:30 |
494:10 |
2/18/2005
22:45 |
Finish
front cover and paint |
2/19/2005
1:15 |
02:30 |
496:40 |
2/19/2005
12:10 |
Work
on oil housing |
2/19/2005
13:10 |
01:00 |
497:40 |
2/19/2005
17:30 |
wash
oil housing and block; mask and paint oil housing |
2/19/2005
20:30 |
03:00 |
500:40 |
2/20/2005
22:05 |
Finish
cleaning and mask and paint 1 case half |
2/21/2005
1:35 |
03:30 |
504:10 |
2/21/2005
14:10 |
Mask
and paint studs on case half 1 |
2/21/2005 15:00 |
00:50 |
505:00 |
2/21/2005
17:00 |
Mask
and paint studs on case half 2; remove mask from case half 1 |
2/21/2005
19:55 |
02:55 |
507:55 |
2/21/2005
21:00 |
Mask
studs and paint case half 2 |
2/21/2005
21:30 |
00:30 |
508:25 |
2/22/2005
16:20 |
Installed
3 head studs with loctite 620 (case half 2) |
2/22/2005
16:40 |
00:20 |
508:45 |
2/22/2005
22:20 |
Installed
last 4 head studs with loctite 620 (case half 2) |
2/22/2005
23:00 |
00:40 |
509:25 |
2/25/2005
22:00 |
Install
foam in one bay of fuse |
2/26/2005
0:40 |
02:40 |
512:05 |
2/26/2005
14:10 |
Install
foam in one bay of fuse |
2/26/2005
16:00 |
01:50 |
513:55 |
2/26/2005
21:45 |
Work
on exhaust stubs; sand bay of fuse |
2/26/2005
23:45 |
02:00 |
515:55 |
3/1/2005
21:30 |
Clean
and debur head 1 |
3/1/2005
23:35 |
02:05 |
518:00 |
3/4/2005
22:00 |
Prep
to install new oil pump |
3/5/2005
1:00 |
03:00 |
521:00 |
3/5/2005
13:10 |
Install
new oil pump; reinstall pressure relief valve |
3/5/2005
16:40 |
03:30 |
524:30 |
3/5/2005
17:00 |
Firewall
corner braces |
3/5/2005
17:30 |
00:30 |
525:00 |
3/5/2005
18:15 |
Make
jig to drill bolt heads |
3/5/2005
18:30 |
00:15 |
525:15 |
3/5/2005
18:30 |
Create
firewall template; epoxy four firewall corner braces |
3/5/2005
22:35 |
04:05 |
529:20 |
3/6/2005
11:50 |
Finish
firewall template; start instrument panel template |
3/6/2005
13:50 |
02:00 |
531:20 |
3/6/2005
15:20 |
Finish
instrument panel template |
3/6/2005
16:10 |
00:50 |
532:10 |
3/6/2005
16:40 |
Prep
to make forward deck |
3/6/2005
17:45 |
01:05 |
533:15 |
3/6/2005
20:20 |
Foam
and sand front deck; added plaster |
3/7/2005
1:20 |
05:00 |
538:15 |
3/7/2005
11:45 |
Front
deck extention |
3/7/2005
12:30 |
00:45 |
539:00 |
3/7/2005
19:00 |
Front
deck extention |
3/7/2005
21:10 |
02:10 |
541:10 |
3/7/2005
21:10 |
Drill
three engine bolts and clean 1 rocker arm |
3/7/2005
22:00 |
00:50 |
542:00 |
3/9/2005
20:15 |
Mark
and cut 3 layers of BID and 1 layer of deck cloth for front deck |
3/9/2005
21:15 |
01:00 |
543:00 |
3/9/2005
21:30 |
Glass
layup for front deck (practice piece) |
3/9/2005 22:30 |
01:00 |
544:00 |
3/10/2005
11:30 |
Remove
front deck and carve groves for hat stringers |
3/10/2005
12:35 |
01:05 |
545:05 |
3/10/2005
21:50 |
Tape
groves and epoxy stringers to skin |
3/11/2005
0:40 |
02:50 |
547:55 |
3/21/2005
21:20 |
Cut
out first part of engine assembly stand (building jig) |
3/21/2005
23:30 |
02:10 |
550:05 |
3/22/2005
15:50 |
Welded
side 1 of engine assembly jig and drill holes in base of side 2 |
3/22/2005 16:30 |
00:40 |
550:45 |
3/22/2005
21:45 |
More
welding on engine assembly jig |
3/23/2005 0:45 |
03:00 |
553:45 |
3/23/2005
12:30 |
Weld
side 2 of engine assembly stand |
3/23/2005
12:50 |
00:20 |
554:05 |
3/23/2005
16:40 |
Finish
welding engine assembly stand |
3/23/2005
17:40 |
01:00 |
555:05 |
3/23/2005
20:30 |
Prepare
case and join; plastiguage crank; install crank and cam |
3/24/2005
1:00 |
04:30 |
559:35 |
3/24/2005
11:50 |
Plastiguage
rod bearing |
3/24/2005
12:30 |
00:40 |
560:15 |
3/24/2005
19:40 |
Final
case half assembly on engine stand |
3/24/2005
21:50 |
02:10 |
562:25 |
3/25/2005
23:10 |
Clean
and paint cylinders |
3/26/2005
2:10 |
03:00 |
565:25 |
3/26/2005
13:40 |
Final
paint cylinders; install rings on pistons; coat oil in cylinders |
3/26/2005
15:15 |
01:35 |
567:00 |
3/26/2005
19:20 |
Put
pistons in cylinders |
3/26/2005
20:50 |
01:30 |
568:30 |
3/26/2005
21:50 |
Put
Cylinders in block |
3/27/2005
1:40 |
03:50 |
572:20 |
3/27/2005
12:20 |
Put
3 studs in oil housing end of motor; finished drilling bolts for front cover;
installed front cover seal |
3/27/2005
13:55 |
01:35 |
573:55 |
3/27/2005
15:25 |
Install
front cover on motor |
3/27/2005
16:25 |
01:00 |
574:55 |
3/27/2005
21:00 |
Rip
out test front deck |
3/27/2005
21:10 |
00:10 |
575:05 |
3/28/2005
17:45 |
Shop
cleanup |
3/28/2005
21:40 |
03:55 |
579:00 |
3/29/2005
21:25 |
Replace
instrument panel brace with new one; work on reverse templates for front deck |
3/29/2005
23:50 |
02:25 |
581:25 |
3/30/2005
21:55 |
Finish
form for front deck and glue in foam |
3/31/2005
0:20 |
02:25 |
583:50 |
3/31/2005
19:00 |
Sand
foam in front deck reverse template |
3/31/2005
20:30 |
01:30 |
585:20 |
3/31/2005
21:50 |
Finish
sanding and glass inside tront turtle deck |
3/31/2005
23:35 |
01:45 |
587:05 |
4/1/2005
22:15 |
Remove
and fit front turtle deck on fuse |
4/1/2005
23:30 |
01:15 |
588:20 |
4/6/2005
20:10 |
Check
for sizes of AN Bolts needed for prop hub (AN 34); paint ring gear |
4/6/2005 21:45 |
01:35 |
589:55 |
4/8/2005
21:30 |
Checking
out and trial fit prop hub |
4/8/2005 22:30 |
01:00 |
590:55 |
4/10/2005
15:50 |
Remove
piston/cylinder assemblies (I originally put them in the wrong order) |
4/10/2005
17:30 |
01:40 |
592:35 |
4/10/2005
20:15 |
Re-install
cylinders 5 & 6; install oil plugs |
4/10/2005
21:20 |
01:05 |
593:40 |
4/11/2005
13:20 |
Re-install
cylinders 1 - 4 |
4/11/2005
14:30 |
01:10 |
594:50 |
4/11/2005
19:20 |
Install
rear housing and harmonic balencer; prep oil cover |
4/11/2005
21:20 |
02:00 |
596:50 |
4/12/2005
13:25 |
Hinges
for front deck |
4/12/2005
14:25 |
01:00 |
597:50 |
4/12/2005
19:20 |
Hinges
for front deck |
4/12/2005
20:20 |
01:00 |
598:50 |
4/20/2005
16:40 |
Front
Deck |
4/20/2005
17:25 |
00:45 |
599:35 |
4/20/2005
21:25 |
Epoxy
front deck to hinges |
4/20/2005
21:55 |
00:30 |
600:05 |
5/4/2005
21:50 |
Tailwheel |
5/4/2005
22:05 |
00:15 |
600:20 |
5/6/2005
17:15 |
Ring
gear/pully assembly; seal the motor to store until heads get back from WW |
5/6/2005 18:45 |
01:30 |
601:50 |
5/6/2005
18:45 |
Cut
out real firewall |
5/6/2005
20:45 |
02:00 |
603:50 |
5/6/2005
20:45 |
Sand
front deck |
5/6/2005 22:30 |
01:45 |
605:35 |
5/7/2005
12:20 |
Finish
sanding and prep front deck for glass |
5/7/2005 13:30 |
01:10 |
606:45 |
5/7/2005
14:20 |
Glass
front deck |
5/7/2005
17:05 |
02:45 |
609:30 |
5/7/2005
19:10 |
Start
Seat |
5/7/2005
20:10 |
01:00 |
610:30 |
5/7/2005
20:30 |
Weld
washers on control stick assembly |
5/7/2005
22:35 |
02:05 |
612:35 |
5/8/2005
14:30 |
Build
jig to weld control stick assembly |
5/8/2005
17:00 |
02:30 |
615:05 |
5/8/2005
20:10 |
Weld
control stick assembly |
5/8/2005 21:00 |
00:50 |
615:55 |
5/8/2005
22:00 |
Weld
control stick assembly |
5/9/2005
0:10 |
02:10 |
618:05 |
5/9/2005
18:30 |
Clean
shop |
5/9/2005
20:00 |
01:30 |
619:35 |
5/9/2005
20:30 |
Prep
and glass side 1 of seat (carbon fiber);
layup test sample for rudder pedel |
5/9/2005 22:30 |
02:00 |
621:35 |
5/10/2005
16:50 |
Prep
seat bottom for lips and prep to lay down floor |
5/10/2005
19:50 |
03:00 |
624:35 |
5/10/2005
22:10 |
Cut
carbon fiber for floor and seat lips; epoxy seat lips |
5/11/2005
0:20 |
02:10 |
626:45 |
5/15/2005
16:25 |
Control
Stick |
5/15/2005
17:25 |
01:00 |
627:45 |
5/15/2005
21:05 |
control
Stick |
5/15/2005
21:25 |
00:20 |
628:05 |
5/16/2005
20:35 |
Al
welding practice |
5/16/2005
23:00 |
02:25 |
630:30 |
5/17/2005
21:55 |
Install
carbon fiber floor board |
5/17/2005
23:30 |
01:35 |
632:05 |
5/18/2005
11:55 |
Foam
forward fuse (2 panels left side) |
5/18/2005
12:25 |
00:30 |
632:35 |
5/18/2005
21:30 |
Foam
over spars; install rudder peddles |
5/18/2005
23:00 |
01:30 |
634:05 |
5/21/2005
13:00 |
Remove
foam from last 5 bays; glue left rear side plywood panel on |
5/21/2005
17:30 |
04:30 |
638:35 |
5/31/2005
15:25 |
Cut
Carbon Fiber for seat bottom |
5/31/2005
16:40 |
01:15 |
639:50 |
5/31/2005
21:25 |
Glass
bottom of seat with carbon fiber |
5/31/2005
22:25 |
01:00 |
640:50 |
6/2/2005
15:40 |
Carbon
fiber layups for rudder peddles and canopy hinges |
6/2/2005
17:25 |
01:45 |
642:35 |
6/3/2005
19:00 |
Seat
back and rudder peddles |
6/3/2005
22:20 |
03:20 |
645:55 |
6/4/2005
15:10 |
Seat
hinges and seat back |
6/4/2005
19:40 |
04:30 |
650:25 |
6/4/2005
21:00 |
Epoxy
glass tape to sides and top of seat; pull staples from fuse side; remove tape
from seat hinges; sand front deck |
6/5/2005 0:00 |
03:00 |
653:25 |
6/5/2005
14:25 |
Bottom
edges of seat |
6/5/2005
17:05 |
02:40 |
656:05 |
6/5/2005
20:00 |
Hinges
to bottom of seat; laminate horizontal stabalizer spars |
6/5/2005
23:30 |
03:30 |
659:35 |
6/6/2005
18:20 |
Cut
hinges for H-Stab; flox and tape inges on seat; draw H-Stab spars |
6/7/2005 0:00 |
05:40 |
665:15 |
6/7/2005
16:30 |
Clean
and install seat back; mark to cut in half |
6/7/2005
17:00 |
00:30 |
665:45 |
6/9/2005
21:30 |
Control
stick |
6/9/2005
23:30 |
02:00 |
667:45 |
6/13/2005
18:20 |
Control
Stick |
6/13/2005
23:20 |
05:00 |
672:45 |
6/14/2005
15:35 |
control
Stick |
6/14/2005
16:55 |
01:20 |
674:05 |
6/14/2005
20:30 |
control
Stick |
6/14/2005
23:05 |
02:35 |
676:40 |
6/19/2005 12:00 |
H-Stab
spars cut to shap (at dads shop) |
6/19/2005
13:00 |
01:00 |
677:40 |
6/27/2005
18:45 |
Trial
fit canopy; spray-lat canopy (used brush) |
6/27/2005
20:35 |
01:50 |
679:30 |
7/1/2005
16:00 |
Spray-lat
inside of canopy (brushed on) |
7/1/2005 16:30 |
00:30 |
680:00 |
7/1/2005
16:30 |
Cut
and weld new rudder pedles; start on brake pedels |
7/1/2005
23:30 |
07:00 |
687:00 |
7/2/2005
13:30 |
Rudder
Pedles; brake supports |
7/2/2005 16:30 |
03:00 |
690:00 |
7/2/2005
19:40 |
Re-inforce
rudder peddle brackets with glass tape |
7/2/2005
22:00 |
02:20 |
692:20 |
7/3/2005
18:30 |
Work
on canopy (trial fit); prepare and glass 4' X 2' X 2" plyfoam |
7/3/2005 23:15 |
04:45 |
697:05 |
7/4/2005
10:10 |
Canopy
frame |
7/4/2005
13:45 |
03:35 |
700:40 |
9/6/2005
9:40 |
Canopy
frame |
9/6/2005
11:30 |
01:50 |
702:30 |
9/10/2005
9:30 |
Canopy
frame |
9/10/2005
11:30 |
02:00 |
704:30 |
9/10/2005
13:10 |
Horizontal
Stabalizer Hinges |
9/10/2005 15:00 |
01:50 |
706:20 |
9/10/2005
16:10 |
Horizontal
Stabalizer Hinges |
9/10/2005
16:40 |
00:30 |
706:50 |
9/10/2005
16:40 |
Canopy
frame |
9/10/2005
17:30 |
00:50 |
707:40 |
9/19/2005
18:40 |
Canopy
frame |
9/19/2005
19:25 |
00:45 |
708:25 |
9/25/2005
13:00 |
Epoxy
rear canopy brace in |
9/25/2005
15:30 |
02:30 |
710:55 |
10/9/2005
12:10 |
Front
Deck Canopy Extention for Canopy Frame |
10/9/2005
16:50 |
04:40 |
715:35 |
10/10/2005
14:00 |
Trim
and mount Canopy (Frame "Plan B" |
10/10/2005
18:30 |
04:30 |
720:05 |
10/12/2005
16:10 |
Flap
Motor (take apart old cordless drill) |
10/12/2005
17:30 |
01:20 |
721:25 |
10/22/2005
11:00 |
Layup
CF instrument panel |
10/22/2005
13:05 |
02:05 |
723:30 |
11/5/2005
15:40 |
Canopy
frame |
11/5/2005
18:10 |
02:30 |
726:00 |
11/6/2005
12:30 |
Glass
Canopy Frame |
11/6/2005
16:45 |
04:15 |
730:15 |
11/9/2005
21:00 |
Spread
MICRO on canopy frame |
11/9/2005 21:45 |
00:45 |
731:00 |
11/10/2005
11:30 |
Rear
Canopy Brace (Frame around aft part of canopy) |
11/10/2005
17:30 |
06:00 |
737:00 |
11/11/2005
10:15 |
Rear
Seat Brace (1/4" plywood behind seat); canopy frame; aft deck hinges |
11/11/2005
18:15 |
08:00 |
745:00 |
11/12/2005
12:30 |
Roll
Bar; rear template for Rear Deck |
11/12/2005 18:00 |
05:30 |
750:30 |
11/12/2005
22:15 |
Roll
Bar |
11/13/2005 1:30 |
03:15 |
753:45 |
11/13/2005
15:30 |
Sanded
bottom of Roll Bar flush with sides; Glued templates to canopy hinge carbon
fiber sheet (5 layers of CF with 4 pieces of 3/32" balsa) |
11/13/2005
17:00 |
01:30 |
755:15 |
11/14/2005
17:00 |
Cut
out canopy hinges; routed out edges, floxed and put layer of CF around
outside edges |
11/14/2005 21:45 |
04:45 |
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