Start Date and Time What was worked on Stop Date and Time Total Time Running Time
      760:00:00  
5/10/2002          18:30 Set up all new tools, cut and drilled gusset block clamps.  Tapped them and put in bolts.  Made 62 Clamps 5/10/2002          22:30 04:00 4:00
5/11/2002          10:45 Clean up shop 5/11/2002          11:20 00:35 4:35
5/11/2002          12:15 Clean up shop 5/11/2002          13:50 01:35 6:10
5/11/2002          13:50 Inventory of Spruce order from Wicks 5/11/2002          14:35 00:45 6:55
5/11/2002          14:35 Work Bench Upgrade 5/11/2002          15:45 01:10 8:05
1/0/1900          14:35 Layout plans on bench 1/0/1900          15:45 01:10 9:15
5/11/2002          16:45 Start cutting spruce for fuselage sides; start framing fuselage side 1 5/12/2002          3:30 10:45 20:00
5/12/2002          14:00 Framing Fuselage Side 1 5/12/2002          17:30 03:30 23:30
5/17/2002          20:15 Framing Fuselage Side 1 5/17/2002          22:15 02:00 25:30
5/18/2002          20:15 Outline framed fuselage on bench and prepped for epoxy 5/18/2002          22:15 02:00 27:30
5/18/2002          13:10 Mixed one oz of epoxy and glued stations A,B, C and D 5/18/2002          14:15 01:05 28:35
5/18/2002          14:50 Prepped next section for epoxy 5/18/2002          15:00 00:10 28:45
5/18/2002          15:00 1/4 Oz epoxy to glue stations E, F and G (side 1) 5/18/2002          15:40 00:40 29:25
5/18/2002          15:40 Prepped next section for epoxy 5/18/2002          16:10 00:30 29:55
5/18/2002          16:10 1 Oz epoxy to glue stations H, I, J, K, L, M, N 5/18/2002          17:10 01:00 30:55
5/27/2002          13:10 Prepped Fuselage Side 2 5/27/2002          14:10 01:00 31:55
5/27/2002          18:00 Prepped Fuselage Side 2 5/27/2002          20:15 02:15 34:10
5/31/2002          22:05 Prepped Fuselage Side 2 5/31/2002          22:35 00:30 34:40
6/3/2002          18:10 Final prep for side 2 for epoxy 6/3/2002          18:30 00:20 35:00
6/3/2002          20:55 Epoxy side 2 6/3/2002          23:35 02:40 37:40
6/4/2002          19:40 Removed side 2, gusset blocks and sanded down table 6/4/2002          20:30 00:50 38:30
6/9/2002          12:10 Clean up shop 6/9/2002          12:50 00:40 39:10
6/9/2002          12:55 Sand Fuselage side 1 6/9/2002          13:55 01:00 40:10
6/9/2002          14:00 Sand Fuselage side 2 6/9/2002          15:10 01:10 41:20
6/9/2002          15:10 Prep for plywood 6/9/2002          15:55 00:45 42:05
6/9/2002          16:05 Put plywood on frame sides 6/9/2002          20:30 04:25 46:30
6/9/2002          19:30 Pull Staples out of plywood Side 1 6/9/2002          20:25 00:55 47:25
7/13/2002          17:05 Prepare and laminate center spar caps 7/13/2002          18:20 01:15 48:40
7/14/2002          17:00 Prepare and laminate center spar caps 7/14/2002          17:25 00:25 49:05
7/16/2002          22:40 Prepare and laminate outer spar caps 7/16/2002          23:10 00:30 49:35
7/20/2002          16:45 Prepare and laminate outer spar caps 7/20/2002          17:10 00:25 50:00
7/20/2002          19:00 Pull Staples out of plywood Side 2 7/20/2002          19:30 00:30 50:30
7/21/2002          15:00 Prepare and laminate outer spar caps 7/21/2002          15:25 00:25 50:55
7/21/2002          15:55 Trim plywood on sides 7/21/2002          19:35 03:40 54:35
7/22/2002          17:15 Prepare and laminate outer spar caps 7/22/2002          18:00 00:45 55:20
7/27/2002          17:00 Dimension Spar caps 7/27/2002          17:20 00:20 55:40
7/27/2002          17:20 Dimension vertical tail post 7/27/2002          20:20 03:00 58:40
10/26/2002          20:15 Prepare fuselage sides 10/26/2002          20:30 00:15 58:55
10/26/2002          21:45 Fuselage and Wing plywood saddle gussets installed 10/26/2002          23:45 02:00 60:55
10/27/2002          11:45 Saddle gussets 10/27/2002          12:30 00:45 61:40
10/28/2002          21:15 Trim ends of fuselage for vertical tail post 10/28/2002          22:00 00:45 62:25
11/3/2002          23:29 Set up jig to set up fuselage on table 11/3/2002          23:59 00:30 62:55
11/9/2002          22:29 Laminate 1/4" plywood to tail post 11/9/2002          23:59 01:30 64:25
11/10/2002          0:01 Frame fuselage on table 11/10/2002          1:46 01:45 66:10
11/10/2002          10:00 Prepare Jig and clean workshop 11/10/2002          12:30 02:30 68:40
11/10/2002          15:30 Prepare Jig and clean workshop 11/10/2002          19:00 03:30 72:10
11/10/2002          21:00 Prepare rear tail post and clean workshop 11/11/2002          2:45 05:45 77:55
11/11/2002          8:30 Fix broken longeron 11/11/2002          12:00 03:30 81:25
11/11/2002          19:00 Dimension Spar caps 11/11/2002          19:15 00:15 81:40
11/11/2002          21:50 Dimension Spar caps 11/11/2002          22:30 00:40 82:20
11/16/2002          13:00 Frame fuselage on table 11/16/2002          16:00 03:00 85:20
11/16/2002          16:00 Fix broken longeron 11/16/2002          18:30 02:30 87:50
11/17/2002          11:50 Frame fuselage on table 11/17/2002          12:20 00:30 88:20
11/19/2002          23:30 Frame fuselage on table / Pull ends of fuselage together 11/20/2002          1:00 01:30 89:50
11/21/2002          21:30 Lower engine mount rail and compression brace; cut spruce for boat and epoxy in place 11/21/2002          23:30 02:00 91:50
11/22/2002          22:00 Cut spruce for boat bottom (B) 11/22/2002          22:30 00:30 92:20
11/22/2002          23:25 Cut spruce for boat bottom (C,E,F,H,I,J) 11/23/2002          0:50 01:25 93:45
11/23/2002          10:30 Tape cross members for epoxy and epoxy 11/23/2002          12:50 02:20 96:05
11/23/2002          22:15 Remove tape from previous step 11/24/2002          1:30 03:15 99:20
11/24/2002          21:05 Make gussets for bottom of boat and epoxy in place 11/25/2002          2:45 05:40 105:00
11/25/2002          21:25 Prep bottom for plywood 11/25/2002          23:10 01:45 106:45
11/25/2002          23:55 Finish prep and scarf plywood for bottom of boat 11/26/2002          2:55 03:00 109:45
11/26/2002          22:30 Cut plywood for bottom of boat to size, fit and epoxy tail post to boat 11/27/2002          2:15 03:45 113:30
11/27/2002          15:50 Sand Tail post 11/27/2002          16:05 00:15 113:45
11/27/2002          22:15 Epoxy bottom skin (plywood) to boat--Helped by Kevin and Dad 11/28/2002          0:30 02:15 116:00
11/28/2002          15:30 Thanksgiving day--removed staples from bottom of boat 11/28/2002          16:00 00:30 116:30
11/28/2002          19:30 Trimmed bottom skin to match sides of boat 11/28/2002          20:00 00:30 117:00
11/28/2002          20:30 Sand sides and bottom of boat 11/28/2002          22:10 01:40 118:40
11/28/2002          22:30 Epoxy voids in plywood (bottom of boat to bottom from of fuselage) 11/28/2002          23:50 01:20 120:00
11/29/2002          13:35 Remove staples, clean up epoxy cups and sand 11/29/2002          14:00 00:25 120:25
11/29/2002          20:15 Prepare to remove boat from table and flip rightside up 11/29/2002          22:00 01:45 122:10
11/29/2002          22:35 Prepare and epoxy upper ?? ?? And aux top longerons 11/30/2002          1:00 02:25 124:35
11/30/2002          12:45 Remove clamps and start firewall pieces and prep 11/30/2002          15:00 02:15 126:50
11/30/2002          15:40 Prepare rear stringers (cross braces) 11/30/2002          17:00 01:20 128:10
11/30/2002          19:55 Make more gussets 11/30/2002          21:00 01:05 129:15
11/30/2002          22:00 Make more gussets 11/30/2002          22:50 00:50 130:05
11/30/2002          23:00 Make more gussets and epoxy (J, K, L, M, N) 12/1/2002          1:15 02:15 132:20
12/1/2002          23:40 Remove clamps and epoxy station I 12/2/2002          0:50 01:10 133:30
12/2/2002          22:30 Fit and epoxy upper engine mount doubler 12/3/2002          0:00 01:30 135:00
12/3/2002          22:20 Braces for plywood brace for firewall (fit and epoxy) 12/4/2002          0:00 01:40 136:40
12/4/2002          22:30 Side plywood firewall brace (2.5 mil birch) cut / fit / brace 12/5/2002          0:15 01:45 138:25
12/5/2002          23:25 Draw firewall in Auto cad 12/6/2002          2:45 03:20 141:45
12/6/2002          22:15 Firewall plywood shelf (bottom of top shelf) 12/7/2002          0:45 02:30 144:15
12/7/2002          16:35 Firewall under plywood shelf braces 12/7/2002          17:55 01:20 145:35
3/1/2003          16:30 Sanding front of firewall level 3/1/2003          17:30 01:00 146:35
3/6/2003          21:30 Odds and ends (sanding of excess epoxy on fuse) (scratching head to prepare for spar build) 3/6/2003          23:00 01:30 148:05
3/7/2003          20:45 Center Front Spars 3/8/2003          0:15 03:30 151:35
3/8/2003          13:00 Front center spar cleanup and start rear center spar 3/8/2003          15:05 02:05 153:40
3/8/2003          22:00 Scarf and cut plywood for center spar and epoxy to Rear center spar 3/9/2003          0:05 02:05 155:45
3/9/2003          12:45 Remove rear spar from jig and sheet side 1 of front center spar 3/9/2003          14:25 01:40 157:25
3/11/2003          15:00 Paint insides of both center spars 3/11/2003          15:45 00:45 158:10
3/11/2003          22:10 Tail wheel filler block 3/11/2003          23:00 00:50 159:00
3/11/2003          23:10 Second coat of spar varnish to both center spars 3/11/2003          23:40 00:30 159:30
3/12/2003          13:00 Firewall parts 3/12/2003          14:40 01:40 161:10
3/12/2003          20:50 Plywood spar skins and epoxy center front spar 3/12/2003          23:00 02:10 163:20
3/13/2003          13:20 Epoxy rear center spar side two plywood web 3/13/2003          15:10 01:50 165:10
3/13/2003          17:25 Cut out spar slots for front center spar on fuselage 3/13/2003          18:50 01:25 166:35
3/13/2003          21:00 Fit Center Spar in fuselage 3/13/2003          22:25 01:25 168:00
3/13/2003          23:15 Cut wing templates 3/14/2003          2:40 03:25 171:25
3/14/2003          11:15 Airfoil templates and sand front center spar to airfoil shape 3/14/2003          16:45 05:30 176:55
3/14/2003          19:50 Airfoil templates 3/14/2003          23:00 03:10 180:05
3/15/2003          0:20 Airfoil templates and level fuselage 3/15/2003          1:30 01:10 181:15
3/31/2003          23:00 Aileron Bellcrank fabrication 4/1/2003          1:20 02:20 183:35
4/1/2003          21:15 Bellcrank parts 4/2/2003          0:40 03:25 187:00
4/5/2003          15:30 Anodize parts (scrap parts to test colors and process) 4/5/2003          23:15 07:45 194:45
4/7/2003          22:15 Polish aileron parts 4/7/2003          23:00 00:45 195:30
4/9/2003          22:00 Cut parts out of 2.5" X 4" aluminum angle 4/9/2003          23:40 01:40 197:10
4/10/2003          21:15 Aileron Parts 4/10/2003          23:00 01:45 198:55
4/13/2003          17:20 Control Stick Parts 4/13/2003          18:00 00:40 199:35
4/15/2003          21:40 Control Stick Parts 4/15/2003          23:10 01:30 201:05
4/18/2003          13:00 Aileron parts (anodize and assemble bellcrank parts) 4/19/2003          1:00 12:00 213:05
4/19/2003          14:00 Anodize metal parts (elevator/control stick brackets) 4/20/2003          4:45 14:45 227:50
4/20/2003          16:00 Rebuild big table and clean garage 4/21/2003          0:00 08:00 235:50
5/20/2003          21:15 Practice Glass layups 5/20/2003          23:30 02:15 238:05
5/27/2003          21:15 Practice Glass layups 5/27/2003          22:30 01:15 239:20
5/28/2003          17:50 Practice Glass layups 5/28/2003          18:10 00:20 239:40
5/28/2003          21:30 Practice Glass layups 5/28/2003          23:55 02:25 242:05
5/29/2003          20:15 Practice Glass layups 5/29/2003          21:30 01:15 243:20
8/16/2003          22:15 Tail wheel spring layup 8/16/2003          23:55 01:40 245:00
8/17/2003          17:00 Cut carbon rod for tailwheel spring 8/17/2003          17:15 00:15 245:15
8/17/2003          22:00 Tail wheel spring layup 8/17/2003          23:10 01:10 246:25
8/18/2003          21:30 Tail wheel spring layup 8/18/2003          22:05 00:35 247:00
8/19/2003          22:00 Tail wheel spring layup 8/19/2003          22:40 00:40 247:40
9/13/2003          20:45 Put tubes into tires and mount on rims 9/13/2003          21:15 00:30 248:10
9/13/2003          22:00 tail wheel bracket #1 9/14/2003          0:40 02:40 250:50
9/14/2003          14:00 tail wheel bracket #1 9/14/2003          15:10 01:10 252:00
12/24/2003          21:00 Sand landing gear legs 12/24/2003          21:30 00:30 252:30
12/26/2003          17:30 Sand landing gear legs 12/26/2003          17:50 00:20 252:50
12/26/2003          18:30 Prep to epoxy glass to legs 12/26/2003          19:00 00:30 253:20
12/26/2003          19:00 Leg 1 epoxy glass to leg 12/26/2003          20:00 01:00 254:20
12/27/2003          15:00 Prep and epoxy glass to leg 1 12/27/2003          16:30 01:30 255:50
12/27/2003          20:45 Mark and drill left gear bracket 12/27/2003          21:15 00:30 256:20
12/28/2003          15:00 brake tubes glassed to both legs 12/28/2003          17:00 02:00 258:20
12/28/2003          18:30 Drill right gear bracket 12/28/2003          19:00 00:30 258:50
12/28/2003          19:30 Drill axle casting holes 2 of 8 12/28/2003          21:45 02:15 261:05
12/29/2003          14:00 Drill axle casting holes 6 of 8 and 8 of 8 on second leg 12/29/2003          17:30 03:30 264:35
1/10/2004          16:00 Drill holes in casthing for legs and clean garage 1/10/2004          19:00 03:00 267:35
1/10/2004          21:00 Alignment of legs 1/10/2004          21:30 00:30 268:05
1/10/2004          22:15 Alignment of legs and drill lower legs for axle casting 1/10/2004          23:25 01:10 269:15
1/11/2004          14:45 Finish drilling all leg parts 1/11/2004          17:00 02:15 271:30
1/11/2004          21:55 Drill WAF #1 1/11/2004          23:55 02:00 273:30
1/12/2004          0:45 Drill WAF #2 1/12/2004          1:40 00:55 274:25
1/17/2004          16:00 Drill WAF # 3&4 on main center spar 1/17/2004          17:00 01:00 275:25
1/17/2004          17:00 Cut lightning holes in large rib templates 1/17/2004          19:30 02:30 277:55
1/17/2004          19:30 Fit ribs to spars -- need to work on spars more 1/17/2004          20:00 00:30 278:25
1/18/2004          16:10 Sand front spar for ribs; put fuse on table and start repare of failed joints 1/18/2004          17:20 01:10 279:35
1/19/2004          12:35 Prepped two failed joints (tailpost) and cleaned up some others of excess epoxy 1/19/2004          14:15 01:40 281:15
1/19/2004          19:25 Prep and varnish inside of belly plywood 1/19/2004          20:50 01:25 282:40
1/23/2004          21:30 Sand excess epoxy (epoxy boogers) 1/23/2004          22:20 00:50 283:30
1/23/2004          22:55 Sand excess epoxy; level fuse fro main spar insertion 1/24/2004          0:55 02:00 285:30
1/25/2004          14:40 Fix water level / finish leveling fuse and main spar 1/25/2004          15:20 00:40 286:10
5/17/2004          19:00 Epoxy rear face of front spar to fuse 5/17/2004          21:30 02:30 288:40
5/18/2004          21:40 Epoxy front face (outside of fuse) of spar to fuse; epoxy tailpost 5/18/2004          23:00 01:20 290:00
5/26/2004          17:10 Cut and laminate tailwheel block & wing spar reinforcers 5/26/2004          17:50 00:40 290:40
5/26/2004          21:55 Cut, trim, fit and epoxy instrument pannel brace and seat brace 5/26/2004          23:55 02:00 292:40
5/28/2004          15:05 Sand glue joints on cross members; mark location for rear spar 5/28/2004          15:35 00:30 293:10
5/28/2004          18:22 Sanded spar block; started holes for rear spar 5/28/2004          18:52 00:30 293:40
5/28/2004          20:00 Finished holes for rear spar; prep spar for airfoil shape 5/28/2004          23:00 03:00 296:40
5/29/2004          18:20 Sand rear spar to airfoil shape 5/29/2004          19:20 01:00 297:40
5/29/2004          19:25 Drill 3/8" bolt for tailwheel bearing 5/29/2004          21:45 02:20 300:00
5/29/2004          22:10 Finished drilling (had to get new drills); epoxy tailwheel block on 5/29/2004          23:55 01:45 301:45
5/30/2004          16:15 Hone out bolt for tailwheel bearing 5/30/2004          17:10 00:55 302:40
5/30/2004          21:25 Mount tail spring (temporarily) 5/30/2004          23:25 02:00 304:40
5/31/2004          18:40 First attempt at welding (tailwheel bracket) 5/31/2004          20:15 01:35 306:15
5/31/2004          21:10 More welding and clean shop 5/31/2004          21:30 00:20 306:35
6/5/2004          17:45 Finish airfoil shape on rear spar; drill for 2 WAFs 6/5/2004          20:25 02:40 309:15
6/5/2004          21:45 Drilled 2 WAFs and fit one of the bell cranks 6/5/2004          23:45 02:00 311:15
6/6/2004          14:10 2d Bell Crank 6/6/2004          15:30 01:20 312:35
6/6/2004          17:10 Rough cut aileron bell crank brackets 6/6/2004          17:30 00:20 312:55
6/6/2004          21:40 Smooth & start to polish bell crank parts 6/6/2004          23:50 02:10 315:05
7/9/2004          18:15 Polish Bell crank parts 7/9/2004          19:00 00:45 315:50
7/9/2004          22:00 Polish Bell crank parts 7/9/2004          22:15 00:15 316:05
7/10/2004          12:50 Welding practice 7/10/2004          14:50 02:00 318:05
10/11/2004          19:30 Check level; prep rib templates to epoxy rear spar 10/11/2004          20:15 00:45 318:50
10/13/2004          17:00 Layout tailwheel bracket 10/13/2004          17:45 00:45 319:35
10/13/2004          20:15 Cut AL for tailwheel bracket--ready for polish 10/13/2004          23:00 02:45 322:20
10/14/2004          12:15 Tailwheel bracket (layout and drill three holes) 10/14/2004          12:55 00:40 323:00
10/14/2004          20:45 Tailwheel bracket (layout and drill two holes) 10/14/2004          21:00 00:15 323:15
10/14/2004          21:40 Tailwheel bracket (layout and drill final holes) 10/14/2004          22:10 00:30 323:45
10/16/2004          15:00 Prep, set and expoy rear spar 10/16/2004          16:30 01:30 325:15
10/16/2004          19:45 Polish tail wheel bracket 10/16/2004          21:45 02:00 327:15
10/17/2004          11:15 Prep tail wheel bracket for anodizing 10/17/2004          12:30 01:15 328:30
10/17/2004          13:10 Anodize two pieces of bell crank bracket 10/17/2004          16:10 03:00 331:30
10/17/2004          20:00 Put next three parts in acid bath; finish polishing first two pieces 10/17/2004          21:00 01:00 332:30
10/17/2004          21:59 Finish tailwheel assembly; finish anodizing bell crank brackets 10/17/2004          23:59 02:00 334:30
10/18/2004          17:30 Put gear on (temporarily) and let her sit on her own three feet for first time 10/18/2004          20:30 03:00 337:30
10/22/2004          18:30 Create second set of front spar reinforcement blocks 10/22/2004          18:50 00:20 337:50
10/22/2004          18:50 Flox tailwheel spring to fix camber issue 10/22/2004          19:40 00:50 338:40
10/23/2004          13:50 Tailwheel spring 10/23/2004          17:10 03:20 342:00
10/23/2004          17:15 Right front spar reinforcment wedges installed 10/23/2004          18:45 01:30 343:30
10/24/2004          15:45 Right rear bottom spar braces 10/24/2004          16:45 01:00 344:30
10/24/2004          22:25 Right rear top spar braces 10/24/2004          23:15 00:50 345:20
10/25/2004          16:50 Left front and rear, top and bottom rear spar braces 10/25/2004          18:50 02:00 347:20
10/25/2004          20:15 Tapering station N for elevator spar braces 10/25/2004          21:45 01:30 348:50
10/26/2004          19:50 1st attempt at bearing blocks for rudder peddels 10/26/2004          21:20 01:30 350:20
10/27/2004          22:35 2d attempt (final) at bearing blocks for rudder peddels 10/27/2004          23:50 01:15 351:35
10/28/2004          21:40 Set up epoxy pumps for West system epoxy; reinforce firewall members 10/28/2004          23:15 01:35 353:10
10/30/2004          20:25 Fix break in fuse (because ply web is not installed); cut 4130 for rudder pedel 10/30/2004          23:55 03:30 356:40
10/31/2004          0:05 Cut 4130 tubing for second rudder pedel and weld both 10/31/2004          2:05 02:00 358:40
10/31/2004          12:30 Taper tailpost and re-atatch to fuse 10/31/2004          15:00 02:30 361:10
10/31/2004          15:50 Dress and re-weld rudder pedels; install spruce reinforcment for rudder pedels 10/31/2004          21:10 05:20 366:30
11/1/2004          17:35 Drill rudder pedel bearing blocks and fuse to match; put foam between (for under 1/4" floor plywood) 11/1/2004          20:00 02:25 368:55
11/1/2004          21:35 cut and epoxy 1/4" plywood floor from firewall to station B 11/1/2004          23:55 02:20 371:15
11/5/2004          11:00 Foam B-C and C-D and pour liquid foam in joint 11/5/2004          11:50 00:50 372:05
11/5/2004          14:40 Reglue B-C (don’t use spray adheasive) 11/5/2004          14:55 00:15 372:20
11/5/2004          19:35 Sand B-C, remove C-D, glue right rear ply side gusset 11/5/2004          21:25 01:50 374:10
11/6/2004          12:15 Trim ply side and foam last three bays 11/6/2004          14:45 02:30 376:40
11/8/2004          16:20 Sand foam last three bays and weigh (104lbs) 11/8/2004          17:05 00:45 377:25
11/14/2004          16:00 14 Carbon Fiber gussets 11/14/2004          17:10 01:10 378:35
11/21/2004          13:55 Epoxy & Fiberglass first lay up on plane (foam in last three bays) 11/21/2004          16:10 02:15 380:50
11/30/2004          21:45 Tear Down Corvair Block! 12/1/2004          0:45 03:00 383:50
12/2/2004          22:00 Clean 1 head and polished 2 pushrod tubes 12/2/2004          23:55 01:55 385:45
12/4/2004          20:10 Finish cleaning all 12 pushrod tubes 12/5/2004          0:25 04:15 390:00
12/5/2004          13:25 Paint pushrod tubes 12/5/2004          14:30 01:05 391:05
12/5/2004          20:15 Dissasemble block (remove pistons and open case)--Found Broken Crank! 12/5/2004          23:15 03:00 394:05
12/13/2004          21:20 Clean Oil and Distributor end of engine 12/13/2004          23:40 02:20 396:25
12/16/2004          21:45 Remove burrs and flashing 12/16/2004          23:20 01:35 398:00
12/18/2004          19:00 Remove valves from both heads 12/18/2004          21:20 02:20 400:20
2/13/2005          14:10 Repaint pushrod tubes, pull head studs out of old block (the one with the broken crank) 2/16/2005          16:25 02:15 474:35
2/13/2005          22:05 Finish pushrod tubes: polish pushrods and clean head studs 2/14/2005          0:00 01:55 476:30
2/14/2005          15:55 Removed 6 pistons from connecting rods 2/14/2005          16:50 00:55 477:25
2/14/2005          17:10 Removed 6 pistons from connecting rods (2d set) 2/14/2005          17:45 00:35 478:00
2/14/2005          18:10 Clean 2 sets of connecting rods 2/14/2005          19:30 01:20 479:20
2/14/2005          21:00 Clean and paint 7 head studs and work on oil housing (removed fuel pump boss) 2/14/2005          22:20 01:20 480:40
2/15/2005          16:15 Mask and paint 5 head studs on case half 1 2/15/2005          16:45 00:30 481:10
2/15/2005          19:45 Finish grinding slag off both case halves 2/15/2005          22:15 02:30 483:40
2/16/2005          21:10 Rough cut front cover from bell housing 2/16/2005          23:10 02:00 485:40
2/17/2005          21:50 Clean and detail both case halves 2/18/2005          0:50 03:00 488:40
2/18/2005          13:30 Thread holes, use die on head bolts, clean and paint oil cooler bracket and shape front cover 2/18/2005          19:00 05:30 494:10
2/18/2005          22:45 Finish front cover and paint 2/19/2005          1:15 02:30 496:40
2/19/2005          12:10 Work on oil housing 2/19/2005          13:10 01:00 497:40
2/19/2005          17:30 wash oil housing and block; mask and paint oil housing 2/19/2005          20:30 03:00 500:40
2/20/2005          22:05 Finish cleaning and mask and paint 1 case half 2/21/2005          1:35 03:30 504:10
2/21/2005          14:10 Mask and paint studs on case half 1 2/21/2005          15:00 00:50 505:00
2/21/2005          17:00 Mask and paint studs on case half 2; remove mask from case half 1 2/21/2005          19:55 02:55 507:55
2/21/2005          21:00 Mask studs and paint case half 2 2/21/2005          21:30 00:30 508:25
2/22/2005          16:20 Installed 3 head studs with loctite 620 (case half 2) 2/22/2005          16:40 00:20 508:45
2/22/2005          22:20 Installed last 4 head studs with loctite 620 (case half 2) 2/22/2005          23:00 00:40 509:25
2/25/2005          22:00 Install foam in one bay of fuse 2/26/2005          0:40 02:40 512:05
2/26/2005          14:10 Install foam in one bay of fuse 2/26/2005          16:00 01:50 513:55
2/26/2005          21:45 Work on exhaust stubs; sand bay of fuse 2/26/2005          23:45 02:00 515:55
3/1/2005          21:30 Clean and debur head 1 3/1/2005          23:35 02:05 518:00
3/4/2005          22:00 Prep to install new oil pump 3/5/2005          1:00 03:00 521:00
3/5/2005          13:10 Install new oil pump; reinstall pressure relief valve 3/5/2005          16:40 03:30 524:30
3/5/2005          17:00 Firewall corner braces 3/5/2005          17:30 00:30 525:00
3/5/2005          18:15 Make jig to drill bolt heads 3/5/2005          18:30 00:15 525:15
3/5/2005          18:30 Create firewall template; epoxy four firewall corner braces 3/5/2005          22:35 04:05 529:20
3/6/2005          11:50 Finish firewall template; start instrument panel template 3/6/2005          13:50 02:00 531:20
3/6/2005          15:20 Finish instrument panel template 3/6/2005          16:10 00:50 532:10
3/6/2005          16:40 Prep to make forward deck 3/6/2005          17:45 01:05 533:15
3/6/2005          20:20 Foam and sand front deck; added plaster 3/7/2005          1:20 05:00 538:15
3/7/2005          11:45 Front deck extention 3/7/2005          12:30 00:45 539:00
3/7/2005          19:00 Front deck extention 3/7/2005          21:10 02:10 541:10
3/7/2005          21:10 Drill three engine bolts and clean 1 rocker arm 3/7/2005          22:00 00:50 542:00
3/9/2005          20:15 Mark and cut 3 layers of BID and 1 layer of deck cloth for front deck 3/9/2005          21:15 01:00 543:00
3/9/2005          21:30 Glass layup for front deck (practice piece) 3/9/2005          22:30 01:00 544:00
3/10/2005          11:30 Remove front deck and carve groves for hat stringers 3/10/2005          12:35 01:05 545:05
3/10/2005          21:50 Tape groves and epoxy stringers to skin 3/11/2005          0:40 02:50 547:55
3/21/2005          21:20 Cut out first part of engine assembly stand (building jig) 3/21/2005          23:30 02:10 550:05
3/22/2005          15:50 Welded side 1 of engine assembly jig and drill holes in base of side 2 3/22/2005          16:30 00:40 550:45
3/22/2005          21:45 More welding on engine assembly jig 3/23/2005          0:45 03:00 553:45
3/23/2005          12:30 Weld side 2 of engine assembly stand 3/23/2005          12:50 00:20 554:05
3/23/2005          16:40 Finish welding engine assembly stand 3/23/2005          17:40 01:00 555:05
3/23/2005          20:30 Prepare case and join; plastiguage crank; install crank and cam 3/24/2005          1:00 04:30 559:35
3/24/2005          11:50 Plastiguage rod bearing 3/24/2005          12:30 00:40 560:15
3/24/2005          19:40 Final case half assembly on engine stand 3/24/2005          21:50 02:10 562:25
3/25/2005          23:10 Clean and paint cylinders 3/26/2005          2:10 03:00 565:25
3/26/2005          13:40 Final paint cylinders; install rings on pistons; coat oil in cylinders 3/26/2005          15:15 01:35 567:00
3/26/2005          19:20 Put pistons in cylinders 3/26/2005          20:50 01:30 568:30
3/26/2005          21:50 Put Cylinders in block 3/27/2005          1:40 03:50 572:20
3/27/2005          12:20 Put 3 studs in oil housing end of motor; finished drilling bolts for front cover; installed front cover seal 3/27/2005          13:55 01:35 573:55
3/27/2005          15:25 Install front cover on motor 3/27/2005          16:25 01:00 574:55
3/27/2005          21:00 Rip out test front deck 3/27/2005          21:10 00:10 575:05
3/28/2005          17:45 Shop cleanup 3/28/2005          21:40 03:55 579:00
3/29/2005          21:25 Replace instrument panel brace with new one; work on reverse templates for front deck 3/29/2005          23:50 02:25 581:25
3/30/2005          21:55 Finish form for front deck and glue in foam 3/31/2005          0:20 02:25 583:50
3/31/2005          19:00 Sand foam in front deck reverse template 3/31/2005          20:30 01:30 585:20
3/31/2005          21:50 Finish sanding and glass inside tront turtle deck 3/31/2005          23:35 01:45 587:05
4/1/2005          22:15 Remove and fit front turtle deck on fuse 4/1/2005          23:30 01:15 588:20
4/6/2005          20:10 Check for sizes of AN Bolts needed for prop hub (AN 34); paint ring gear 4/6/2005          21:45 01:35 589:55
4/8/2005          21:30 Checking out and trial fit prop hub 4/8/2005          22:30 01:00 590:55
4/10/2005          15:50 Remove piston/cylinder assemblies (I originally put them in the wrong order) 4/10/2005          17:30 01:40 592:35
4/10/2005          20:15 Re-install cylinders 5 & 6; install oil plugs 4/10/2005          21:20 01:05 593:40
4/11/2005          13:20 Re-install cylinders 1 - 4 4/11/2005          14:30 01:10 594:50
4/11/2005          19:20 Install rear housing and harmonic balencer; prep oil cover 4/11/2005          21:20 02:00 596:50
4/12/2005          13:25 Hinges for front deck 4/12/2005          14:25 01:00 597:50
4/12/2005          19:20 Hinges for front deck 4/12/2005          20:20 01:00 598:50
4/20/2005          16:40 Front Deck 4/20/2005          17:25 00:45 599:35
4/20/2005          21:25 Epoxy front deck to hinges 4/20/2005          21:55 00:30 600:05
5/4/2005          21:50 Tailwheel 5/4/2005          22:05 00:15 600:20
5/6/2005          17:15 Ring gear/pully assembly; seal the motor to store until heads get back from WW 5/6/2005          18:45 01:30 601:50
5/6/2005          18:45 Cut out real firewall 5/6/2005          20:45 02:00 603:50
5/6/2005          20:45 Sand front deck 5/6/2005          22:30 01:45 605:35
5/7/2005          12:20 Finish sanding and prep front deck for glass 5/7/2005          13:30 01:10 606:45
5/7/2005          14:20 Glass front deck 5/7/2005          17:05 02:45 609:30
5/7/2005          19:10 Start Seat 5/7/2005          20:10 01:00 610:30
5/7/2005          20:30 Weld washers on control stick assembly 5/7/2005          22:35 02:05 612:35
5/8/2005          14:30 Build jig to weld control stick assembly 5/8/2005          17:00 02:30 615:05
5/8/2005          20:10 Weld control stick assembly 5/8/2005          21:00 00:50 615:55
5/8/2005          22:00 Weld control stick assembly 5/9/2005          0:10 02:10 618:05
5/9/2005          18:30 Clean shop 5/9/2005          20:00 01:30 619:35
5/9/2005          20:30 Prep and glass side 1 of seat (carbon fiber);  layup test sample for rudder pedel 5/9/2005          22:30 02:00 621:35
5/10/2005          16:50 Prep seat bottom for lips and prep to lay down floor 5/10/2005          19:50 03:00 624:35
5/10/2005          22:10 Cut carbon fiber for floor and seat lips; epoxy seat lips 5/11/2005          0:20 02:10 626:45
5/15/2005          16:25 Control Stick 5/15/2005          17:25 01:00 627:45
5/15/2005          21:05 control Stick 5/15/2005          21:25 00:20 628:05
5/16/2005          20:35 Al welding practice 5/16/2005          23:00 02:25 630:30
5/17/2005          21:55 Install carbon fiber floor board 5/17/2005          23:30 01:35 632:05
5/18/2005          11:55 Foam forward fuse (2 panels left side) 5/18/2005          12:25 00:30 632:35
5/18/2005          21:30 Foam over spars; install rudder peddles 5/18/2005          23:00 01:30 634:05
5/21/2005          13:00 Remove foam from last 5 bays; glue left rear side plywood panel on 5/21/2005          17:30 04:30 638:35
5/31/2005          15:25 Cut Carbon Fiber for seat bottom 5/31/2005          16:40 01:15 639:50
5/31/2005          21:25 Glass bottom of seat with carbon fiber 5/31/2005          22:25 01:00 640:50
6/2/2005          15:40 Carbon fiber layups for rudder peddles and canopy hinges 6/2/2005          17:25 01:45 642:35
6/3/2005          19:00 Seat back and rudder peddles 6/3/2005          22:20 03:20 645:55
6/4/2005          15:10 Seat hinges and seat back 6/4/2005          19:40 04:30 650:25
6/4/2005          21:00 Epoxy glass tape to sides and top of seat; pull staples from fuse side; remove tape from seat hinges; sand front deck 6/5/2005          0:00 03:00 653:25
6/5/2005          14:25 Bottom edges of seat 6/5/2005          17:05 02:40 656:05
6/5/2005          20:00 Hinges to bottom of seat; laminate horizontal stabalizer spars 6/5/2005          23:30 03:30 659:35
6/6/2005          18:20 Cut hinges for H-Stab; flox and tape inges on seat; draw H-Stab spars 6/7/2005          0:00 05:40 665:15
6/7/2005          16:30 Clean and install seat back; mark to cut in half 6/7/2005          17:00 00:30 665:45
6/9/2005          21:30 Control stick 6/9/2005          23:30 02:00 667:45
6/13/2005          18:20 Control Stick 6/13/2005          23:20 05:00 672:45
6/14/2005          15:35 control Stick 6/14/2005          16:55 01:20 674:05
6/14/2005          20:30 control Stick 6/14/2005          23:05 02:35 676:40
6/19/2005          12:00 H-Stab spars cut to shap (at dads shop) 6/19/2005          13:00 01:00 677:40
6/27/2005          18:45 Trial fit canopy; spray-lat canopy (used brush) 6/27/2005          20:35 01:50 679:30
7/1/2005          16:00 Spray-lat inside of canopy (brushed on) 7/1/2005          16:30 00:30 680:00
7/1/2005          16:30 Cut and weld new rudder pedles; start on brake pedels 7/1/2005          23:30 07:00 687:00
7/2/2005          13:30 Rudder Pedles; brake supports 7/2/2005          16:30 03:00 690:00
7/2/2005          19:40 Re-inforce rudder peddle brackets with glass tape 7/2/2005          22:00 02:20 692:20
7/3/2005          18:30 Work on canopy (trial fit); prepare and glass 4' X 2' X 2" plyfoam 7/3/2005          23:15 04:45 697:05
7/4/2005          10:10 Canopy frame 7/4/2005          13:45 03:35 700:40
9/6/2005          9:40 Canopy frame 9/6/2005          11:30 01:50 702:30
9/10/2005          9:30 Canopy frame 9/10/2005          11:30 02:00 704:30
9/10/2005          13:10 Horizontal Stabalizer Hinges 9/10/2005          15:00 01:50 706:20
9/10/2005          16:10 Horizontal Stabalizer Hinges 9/10/2005          16:40 00:30 706:50
9/10/2005          16:40 Canopy frame 9/10/2005          17:30 00:50 707:40
9/19/2005          18:40 Canopy frame 9/19/2005          19:25 00:45 708:25
9/25/2005          13:00 Epoxy rear canopy brace in 9/25/2005          15:30 02:30 710:55
10/9/2005          12:10 Front Deck Canopy Extention for Canopy Frame 10/9/2005          16:50 04:40 715:35
10/10/2005          14:00 Trim and mount Canopy (Frame "Plan B" 10/10/2005          18:30 04:30 720:05
10/12/2005          16:10 Flap Motor (take apart old cordless drill) 10/12/2005          17:30 01:20 721:25
10/22/2005          11:00 Layup CF instrument panel 10/22/2005          13:05 02:05 723:30
11/5/2005          15:40 Canopy frame 11/5/2005          18:10 02:30 726:00
11/6/2005          12:30 Glass Canopy Frame 11/6/2005          16:45 04:15 730:15
11/9/2005          21:00 Spread MICRO on canopy frame 11/9/2005          21:45 00:45 731:00
11/10/2005          11:30 Rear Canopy Brace (Frame around aft part of canopy) 11/10/2005          17:30 06:00 737:00
11/11/2005          10:15 Rear Seat Brace (1/4" plywood behind seat); canopy frame; aft deck hinges 11/11/2005          18:15 08:00 745:00
11/12/2005          12:30 Roll Bar; rear template for Rear Deck 11/12/2005          18:00 05:30 750:30
11/12/2005          22:15 Roll Bar 11/13/2005          1:30 03:15 753:45
11/13/2005          15:30 Sanded bottom of Roll Bar flush with sides; Glued templates to canopy hinge carbon fiber sheet (5 layers of CF with 4 pieces of 3/32" balsa) 11/13/2005          17:00 01:30 755:15
11/14/2005          17:00 Cut out canopy hinges; routed out edges, floxed and put layer of CF around outside edges 11/14/2005          21:45 04:45 760:00
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